Product Description
The air flow dryer uses high-speed flow of hot air to make the wet starch suspended in it. It has the characteristics of high heat transfer coefficient, large heat transfer area and short drying time. Airflow drying, also called instantaneous drying, is the application of dilute phase transportation in solid fluidization. This method makes the heating medium and the dry solid particles in direct contact and suspends in the fluid so that the two-phase contact area is large and the heat and mass transfer process is strengthened.
It is widely used in the drying unit operation of the bulk material. Especially suitable for wet materials with high moisture content and paste, as well as materials that cannot be dried by other air drying methods. Such as vinyl acetate, calcined gypsum, Electrolytic manganese dioxide, fluorite, silica catalyst, bone powder, synthetic resin, active gluten, activated clay, chemical filter cake, copper sulfate, Aluminium sulfate, sodium sulfate, calcium phosphate, phosphate starch, dyes, slime, clay cement, aluminium hydroxide Barium hydroxide, calcium lactate, gypsum slurry, lime, biological products, carbon black, calcium carbonate pulp, sludge residue, iron oxide, organic fuel, corn protein feed, wet mud, mica powder, Chemicals, pigments, lees, etc.
Working principle:
The wet material enters the dryer at the same time through the conveyer and the heated natural air, and the two are fully mixed. Because of the large area of heat and mass exchange, the purpose of evaporation and drying is achieved in a very short time. After drying, the finished product is discharged from the cyclone separator, and a small part of the fly powder is recovered from the cyclone dust collector or the bag dust collector. The type Q air flow dryer is a negative pressure operation, and the material does not pass through the fan QG type air flow dryer is a positive pressure operation. The FG type airflow dryer is a type of exhaust circulation type.
Fan with dispersion, especially suitable for air drying of heat sensitive materials. The fan impeller with high speed spin can break up the wet or even caking material until it is dispersed, stir and mix simultaneously in the process of dispersion, and then flow in parallel with the hot air flow. This type of equipment, suitable for drying filter block, but also belong to surface moisture, moisture content ≤ 40, if the treatment capacity or the finished product required to dry below 15%, can be used for secondary air drying. When the moisture content of the material exceeds 40 parts.
However, when the feed is less than 60, it is difficult to feed, so the mixer should be used to reduce the feed water content by mixing dry material. At this time, the total output of the drying equipment will decrease by a large margin, which is not reasonable in economic terms. Therefore, the user should first use mechanical methods (centrifugal dehydration or pressure filtration) to minimize the intake of water to ensure the smooth operation of drying.
Technical parameters:
Spec | Moisture to be evaporated (kg/h) | Power (kw) | Occupied Area (m2) | Height (m) |
QG 50 | 50 | 7 | 20 | 14 |
QG 100 | 100 | 13 | 32 | 14 |
QG 150 | 150 | 15 | 40 | 15 |
QG 200 | 200 | 21 | 45 | 15 |
QG 250 | 250 | 24 | 65 | 18 |
QG 500 | 500 | 45 | 95 | 18 |
QG 1000 | 1000 | 100 | 120 | 20 |
QG 1500 | 1500 | 150 | 180 | 20 |
Notes: These pieces of information in above chart is for reference only, and the specification information shoule calculate and design by engineers under the customers' requirements.
Main advantages of airflow dryer drying equipment:
1. Drying intensity is large, equipment investment is low: the handling capacity of airflow drying equipment is the largest, evaporation water capacity from 50kg/h-1500 kg/h, and equipment volume is small, investment is less than other drying equipment.
2. High degree of automation, good product quality: airflow drying materials are all in the pipeline, drying time is very short (only 0.5-2 seconds), so it can realize automation, the product is not in contact with the outside world, the pollution is small, the quality is good.
3. The high thermal efficiency of the air-flow dryer is operated by gas-solid parallel flow, and in the stage of surface gasification, the material is always at the wet bulb temperature of the gas it is connected with, and generally does not exceed 60 ~ 65 ℃. At the end of drying, the material temperature rises. Gas temperature has been greatly reduced, the product temperature will not exceed 70 ℃ 90 ℃. At the same time, drying, crushing, screening, transportation and other unit processes can be jointly operated, not only simplified, but also easy to operate automatically. Wide range of airflow drying can be used in a variety of powder granular materials.
4. In the selection of heating mode, the airflow drying equipment has great adaptability. The user can choose steam, electricity and hot blast stove to heat according to the condition of the area, and at the same time, according to the heat resistance temperature (or hot air temperature) of the material: ≤ 150 ℃, steam heating can be selected; electric heating (or steam heating, electric compensation or heat conduction oil heating) at ≤ 200 ℃; coal-fired hot blast furnace at ≤ 300 ℃; and oil-fired hot blast furnace at ≤ 600 ℃.
Matters needing attention:
Engine attendances:
I. Daily maintenance content
1. Check the automatic drain valve on the front filter before each shift every day.
2. Check that the tower change and boost is normal.
3. Check operating conditions, inlet pressure, inlet temperature and air flow.
4. Check the moisture indicator, blue for dry, pink for moisture.
5. Check if muffler is dirty, too much pressure of regeneration tower means muffler needs to be replaced.
6. Check front filter and post filter pressure drop and replace filter element if pressure drop exceeds 0.5 bar.
II. Monthly maintenance content
1. Check control air filter for non-heat and airflow dryer. Replace if necessary.
2. Check the filter core of the air dryer guide filter and replace it if necessary.
3. Check the suction filter of the airflow dryer and replace it if necessary.
III. Quarterly maintenance content
1. Check re-filter and post-filter cores, check for clogging and possible damage, replace as needed.
2. Blow the relief valve with compressed air.
3. Check the dew point status of the output.
Packing & Delivery
(1). Our air flow dryer in flash drying equipment should been cleanned first, then packaged with the transparent coating, next it will been shipped into the marine container with steel wire fixing.
(2). If there is over-size drying machine, we will choose the flat rack container to shipping. First by road to Shanghai port or other port as customers' needs, then by sea.
Company Information
Our company, Jiangsu Shengman Drying Equipment Engineering Co., Ltd is one of the leading production enterprises in the drying equipment engineering field in China.
We have more than 180 employees and several workshops, like the independent office building, storehouse, testing laboratory workshop, production workshops and electrical workshop. At the same time, it is very important that most of our engineers are have more than 20 years' related working enperience in this dryer drying equipment industry.
At present, we can supply kinds of drying, mixing and grinding equipment, like KJG series hollow blade dryer, PLG series continual plate dryer, XSG series spin flash dryer, ZKG series vacuum paddle dryer, DW series mesh belt dryer, spray dryer, SHK series mixer, 30B grinder, coal-fired hot air furnace and so on. Believe that we can provide you with services and equipment as you prefer more professional and wonderful.
Our Service
Pre-service:
As a good and rich experience drying machine supplier, we should offer customer the best quality and best price. We will always do something as following:
(1). Introduce the suitable product to the customer in detail, answer the question raised by customer carefully and make the suitabe project as the customer requirement
(2). Make sure the machine is suitable for the material
Sale service:
In order to fulfill the contract smoothly, establish a good cooperative relationship, here's are several points what we must do: Ensure product with high quality and pre-commissioning before delivery; Delivery on timeand provide full set of documents as customer’s requirements
After-sale service:
Provide considerate services to minimize customers’ worries.
(1). Assist customers to prepare for the first construction scheme.
(2). Install and debuging the drying equipment.
(3). Train the first-line operators, exame the drying machine.
(4). Take initiative to eliminate the troubles rapidly.
(5). Provide technical support.
(6). Establish long-term and friendly relationship with all my customers.
Service commitment:
We provide customers 12-months warranty to make sure the machine work well, and always keep certain inventory level of spare parts, which means the replacements can be sent to you timely. At the same time, we send every customer a preferential and reasonable quotation.
FAQ
Q: How can i visit your factory?
A: Our company is in Changzhou city, and it is very near Shanghai city. It takes about 1 hour to get to Changzhou. Or we can even visit you in Shanghai.
Q: Are you a factory or a trading company?
A: We are a manufacturer, and have been in the drying industry for more than ten years.
Q: What’s the MOQ of your products?
A: 1 set. At the same time, our products come with best quality and passed CE certification.
Q: What to do if the dryer drying machine has a problem?
A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: Does your price include freight?
A: The price we offer usuallly is FOB Shanghai price. If you request CIF, please give us your delivery port, and even can offer the EXW price (the machine cost) for you.
Q: What is the payment term you prefer?
A: Our usual payment term is T/T. 30% T/T in advance, another 70% T/T before shipment. Other ways can also be received after we discussion and agreement, like L/C.
Q: Which kind of payment you accept?
A: Common is after 30% of the advance payment is received, the contract becomes effective (20% of which is the deposit); The production cycle depends on the actual situation; Delivery to Shanghai port within 15 days after the another 70% payment is received.
In order to quote you the right dryer drying machine with best price, we would like to get the following information include in your inquiry.
Υπεύθυνος Επικοινωνίας : | Joise Zhang |
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